KROHNE H250 M40 Variable Area Flowmeter | KROHNE High Pressure Rotameter
  • KROHNE H250 M40 Variable Area Flowmeter | KROHNE High Pressure Rotameter
  • KROHNE H250 M40 Variable Area Flowmeter | KROHNE High Pressure Rotameter

KROHNE H250 M40 Variable Area Flowmeter | KROHNE High Pressure Rotameter

Optimize process safety with the KROHNE H250 M40, the industry-standard metal tube rotameter. Engineered for extreme temperatures (-196 to +400°C) and pressures up to 1000 barg. Features modular design with HART 7, SIL 2 safety, and 0D/0D installation flexibility for liquids and gases. In-stock and ready for global shipping.
  • KROHNE H250 M40 Variable Area Flowmeter | KROHNE High Pressure Rotameter

Description

KROHNE H250 M40 Metal Tube Variable Area Flowmeter

The KROHNE H250 M40 is the global industry standard metal tube variable area flowmeter for reliable liquid, gas, and steam measurement. Featuring a rugged all-metal construction, it handles extreme process environments from cryogenic -196°C up to +400°C, and high pressures reaching 1000 barg. Its standout modular M40 indicator allows seamless on-site upgrades from purely mechanical local indication to advanced digital fieldbus communication (HART 7, Profibus-PA, FF) without line interruption. Certified to SIL 2 for safety-instrumented systems, the H250 M40 ensures uncompromised reliability and zero-maintenance local flow monitoring without auxiliary power.


Quick Facts: Why Choose KROHNE H250 M40?

  • Power-Free Local Reading: Purely mechanical magnetic coupling indicates flow accurately even during total power failures.
  • Flexible Piping Layouts: Optional spring-loaded versions allow for horizontal or descending pipe installations (up to DN150 / 6").
  • Process Upgradeability: Add limit switches, LCD totalizers, or 4-20mA/HART modules on-site without stopping your production line.
  • Extreme Durability: Robust wetted parts available in 316L, Alloy C276, Hastelloy, or Titanium to withstand highly corrosive media.

Overview: The Ultimate Modular Rotameter for Modern Industry

In process plants and OEM skids where space is constrained and operating environments are brutal, electronic flowmeters often fail or drive up installation costs. The KROHNE H250 M40 variable area flowmeter solves these challenges by combining the timeless reliability of mechanical float measurement with smart diagnostic capabilities. Its unique 0D/0D straight pipe run requirements mean it can be bolted directly after elbows or valves without losing accuracy. From chemical injection loops to power plant steam lines, the H250 M40 provides peace of mind through functional simplicity and rugged engineering.


Technical Specifications

1. Performance Parameters

Parameter Specification Details
Measurement Principle Variable area float (Mechanical-Inductive)
Media Compatibility Liquids, Gases, and Steam
Accuracy ±1.6% of measured value (acc. to VDI/VDE 3513-2) or ±1.5% of full scale
Repeatability Less than 0.25%
Turndown Ratio 10:1 (Standard); up to 100:1 with specialized floats
Flow Range (Water) 10 l/h to 120,000 l/h (5 to 32,000 GPH)
Flow Range (Air) 0.7 m³/h to 2800 m³/h (25 to 100,000 SCFH)

2. Process & Environmental Limits

Parameter Limits & Ratings
Maximum Pressure Standard: 40–100 barg | High Pressure Version: Up to 1000 barg (14,500 psig)
Process Temperature -196°C to +400°C (-320°F to +752°F)
Ambient Temperature -40°C to +80°C (-40°F to +176°F)
Straight Pipe Runs 0D Inlet / 0D Outlet (No straight run restrictions)
Installation Orientation Vertical upward (Standard); Horizontal & Descending (via spring-loaded float)

3. Materials & Construction

Component Available Materials
Measuring Tube 316L Stainless Steel, Alloy C4, Alloy 400, Titanium (Grade 2), Alloy C276, Alloy 625, 6Mo
Float & Internals Matching tube material; Ceramic or specialized anti-abrasion coatings available
Indicator Housing Die-cast Aluminum (epoxy coated) or 316L Stainless Steel (for offshore/corrosive environments)
Gaskets None (Fully welded construction or metal-to-metal sealing)

4. Communication & Safety

Category Features & Certifications
Outputs 4-20 mA with HART 7 (ESK4A module), FOUNDATION Fieldbus, Profibus-PA
Binary Alarms Up to 2 Limit Switches (NAMUR, Transistor, or Reed)
Diagnostics NAMUR NE 107 compliant; Continuous Float Monitoring (CFM) for blockage alerts
Functional Safety SIL 2 Certified according to IEC 61508
Ex-Approvals ATEX, IECEx, NEPSI, cFMus (Intrinsically Safe & Flameproof)

Technology Comparison: H250 M40 vs. Alternative Meters

Choosing the right flowmeter layout depends on your footprint, precision requirements, and media constraints. Here is how the KROHNE H250 M40 stands against other high-end alternatives:

Flowmeter Model Measurement Type Key Advantage Installation Space Needed Power Requirement
KROHNE H250 M40 Variable Area (Rotameter) Extremely rugged, handles -196°C to +400°C Minimal (0D/0D runs) None (For mechanical indicator)
KROHNE WATERFLUX 3400 Electromagnetic Water Meter High-precision water billing & large lines Medium (Rectangular reduced bore) Battery or Mains power
KROHNE OPTIFLUX 5400 Ceramic Electromagnetic Unmatched resistance to aggressive chemicals High (Requires full fluid conductivity) Always required

Typical Industrial Applications

  • Chemical & Petrochemical: Dosing loops for aggressive additives, nitrogen inertization systems, and high-pressure catalyst feeds up to 1000 barg.
  • Oil & Gas Industry: Wellhead injection skids, offshore drilling platform coolant loops, and gas lines prone to sudden pressure surges.
  • Power Plants: Monitoring clean boiler feedwater loops, auxiliary steam distribution, and oil circulation in heavy turbine bearings.
  • Hygienic & Pharmaceutical: Demineralized water flow lines, aseptic gas purging, and CIP system tracking. (Note: For heavy culinary or milk processing lines, we recommend pairing this with our 3A/EHEDG certified KROHNE OPTIFLUX 6400).

Selection & Operation Guide

The Spring-Loaded Advantage: Standard glass or metal rotameters rely entirely on gravity, forcing you to design vertical upward piping loops. When choosing the H250 M40, specifying the optional spring-loaded float bypasses this issue completely, letting you mount the meter horizontally or in descending lines (up to DN150) for compact skid packaging.

Preventing Gas Oscillations (Float Bounce)

When measuring compressible gases at lower pressures, downstream piping volume can cause the mechanical float to chatter or jump rapidly. Expert Maintenance Pro-Tip: Always include the integrated Ceramic or Piston Damping module for gas processing applications. Damping absorbs sudden pressure shocks, eliminates indicator jitter, prevents structural wear on internal components, and keeps your local pointer perfectly stable.


Frequently Asked Questions (FAQ)

Q: Can the H250 M40 be installed in horizontal pipelines?
A: Yes. While traditional variable area flowmeters require vertical upward flow, the KROHNE H250 M40 features a specialized spring-loaded float configuration that allows accurate operation in both horizontal and descending pipes up to DN150 (6 inches).
Q: Does this variable area flowmeter require electrical power?
A: No. The primary local pointer relies on a sophisticated mechanical magnetic coupling system that functions autonomously. External power is only required if you choose to install optional electronic modules like 4-20mA, HART, or fieldbus outputs.
Q: How does the Continuous Float Monitoring (CFM) system work?
A: The M40 indicator utilizes built-in CFM diagnostics to monitor float movement continuously. If the float gets stuck due to solid particulates or is damaged by a pressure spike, the system triggers a NAMUR NE 107 status alarm via HART, alerting technicians before a process shutdown occurs.
Q: Is the H250 M40 suitable for safety-critical plant loops?
A: Absolutely. The H250 M40 is SIL 2 certified according to IEC 61508. It is widely specified in Safety Instrumented Systems (SIS) for emergency pump dry-run prevention, core cooling loops, and nitrogen blanket monitoring.

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